In the hot-rolling process, owing to oxidation reactions, mill scale is formed on the surfaces of semi-steel products in reheat furnaces and on rolling trains and stands [1,2,3].The mill scale is washed away from steel surfaces and flushed into flumes underneath the hot-rolling lines by a large amount of contact water, which includes descaling water and cooling water.

Mill scale is often present on raw steel and is frequently mistaken for a blue-coloured primer. Mill scale is a type of iron oxide that is formed on the surface of the steel during the hot-rolling process. The very high surface temperature combined with high roller pressures result in a smooth, bluish grey surface. ...

The amount of mill scale generated in a rolling mill depends on the type of the reheating furnace and on the practice of rolling adopted in the mill. It is generally in the range of 1 % to 3 % of the weight of the steel rolled. Mill scale mill scale is a layered and brittle material, composed of iron oxides with wustite as a predominant phase.

The descaling water and the cooling water wash the mill scale away from the steel surfaces, flow with the mill scale into the flumes underneath the rolling lines, run at a high speed in the flumes and eventually are discharged into the deep and wide mill scale pits.

The success of the construction of the scale pits at Saldanha Steel is a perfect example of how a critical situation can be overcome by an unconventional approach adopted by a multidisciplinary team of designers and contractors motivated to meet a difficult target. The open caisson alternative proved to be the right solution, not only to solve ...

2 Rolling steel: The residual crucible on the surface of the slab is not cleaned and remains on the steel plate after rolling. Iron oxide scale The defects are spotted, strip-like or scaly black spots, the distribution area is not the same, and the depth of the pressing is different.

The layout of a rolling mill varies from a simple single stand mill to oxidation of the hot steel input to form scales on the surface Because much fine scale passes on to these pits the spent cooling water is treated in settling basins or …

A rolled-in scale defect occurs when mill scale is rolled into the metal during the rolling process. Mill scale is the flaky mixture of iron oxides that form on the surface of hot steel. Rolled-In Scale

scale pit in steel rolling mill. M/s. Saini Indusries Limited, Vill - Siltara, Dist. - Raipur (C.G.),annum by additional Rolling Mill of capacity 10b000 tonnes per annum (Total capacity after ...

The steel plant will have a 120 ton/hr rolling mill capacity. The Scale Pit, Step 1, will remove larger particles with a size greater or equal to 200 microns. TABLE 32.1 Cooling Water Use in an Integrated Steel Mill . water is recycled within a slag pit area, there is usually a high potential for depo-.

scale pit in steel rolling mill. The Minimum Optimal Scale Steel Plant In The Mid. noloy atd the OS steel plant. he . DS priay rolling mill . hs . en . estated by Sherer 20 at 3.6 4.8 my by Pratten 14 s . 4.6 nd 4.1 mtpy for slbbing . nd . bloing mills espctively. he . prmay . rolling ill no longer sets the S lor for a >S BF/OF steel plnt ...

In a rolling mill where the steel will be stretched and squished the mill scale will first be removed mostly by water jets, or by sand blasting in some shops or by vibrating rolls in others and the mill scale will fall into a pit below the equipment where it will also be joined by …

there are more than 1,800 steel re-rolling mills (SRRM), a majority (75 percent) of which is small-scale units. The SMEs engaged in steel re-rolling constitute an important link in the overall supply chain of steel, contributing more than 57 percent of steel produced in the country. However, these mills have grown haphazardly,

Iron oxide scale is continually formed on the surface of the hot steel. This scale is repeatedly stripped away by the stresses of rolling. The scale falls, together with the emulsified oil, into collection pits beneath the rolling mill, whence the oil emulsion is recycled via sumps and filters. The scale accumulates and is periodically removed.

The hot-rolled sheet steel is normally cleaned or pickled in a bath of sulphuric or hydrochloric acid to remove surface oxide (scale) formed during hot rolling. A modern pickler operates continuously. When one coil of steel is almost cleaned, its end is sheared square and welded to the start of a new coil. In the pickler, a temper mill helps ...

For example, if a Steckel mill is utilized, then head and tail scale pits from the Steckel rolling operation are a major yield loss/surface quality issue. In addition, overall scale formation, color, consistency, etc. is the second most common surface quality complaint. Edge defects due …

Scale Pit In Steel Rolling Mill 57 Views. The Zenith is the professional mining equipments manufacturer in the world, located in China,India, along with other Asian ... Read more. steel rolling mills in india | Process Crusher, Mining ... steel rolling mills in india 82 Views. The Zenith is the professional mining equipments manufacturer in the ...

pit are located under/next to the rolling mill, consequently the concrete works are not so depth (-5 / -7 m). The scale pit unit collecting all water from contact circuits is located outside the building, because of the depth required (-10 / -15 m). The scale is removed continuously by the chain scrapers of the Dan-Dredge™. The scale ...

High-pressure piping will be made of pipe steel, in order to connect pipe flow to the valves for descaling and complete with heavy-duty PP clamps, fittings, hoses, etc. Descaling speed on the liner = 1.5–4 m/sec. Water descaling unit operates according to the required rolling speed/ mill capacity. MODEL 2.

In a rolling mill where the steel will be stretched and squished the mill scale will first be removed mostly by water jets, or by sand blasting in some shops or by vibrating rolls in others and the mill scale will fall into a pit below the equipment where it will also be joined by rolling mill.

During hot rolling of steel, its surface is exposed to air which leads to oxidation, resulting in scale formation. The scale formation is affected by the temperature, steel grade, surrounding atmosphere and the exposure time. There are two kinds of scales relevant in rolling mills – sticky and dry scales.

Water (scale) pit in steel rolling mill? | Yahoo Answers. 1/3/2010· the first pit is called the scale pit because the water also collects the free scale off the steel. this scale has to be collected and dealt to, usually settling in the pit. the working height of the pit must be below the bottom of the HSM, so water and scale can be washed / flow into the pit, this means that the working ...

The steel plant will have a 120 ton/hr rolling mill capacity. The Scale Pit, Step 1, will remove larger particles with a size greater or equal to 200 microns. TABLE 32.1 Cooling Water Use in an Integrated Steel Mill . water is recycled within a slag pit area, there is usually a high potential for depo-. Get Price.

During hot rolling of special grades of steel like Nickel (Ni) and 416 Stainless Steel containing high sulphur content, mill scale is greatly increased. Surface finish of hot rolled product may be compromised due to scale pits and rolled-in scale. Occasionally, due to heavy adherent scale, problem of roll skid is also encountered.

Mechanical fault - Pickling line - Rolling defects Medium scale (scale pits) - Hot strip mill - Rolling defects Methods for preventing defect propagation - Rolling defects Multiple cracks - Hot rolled products - Rolling defects Multiple cracks - Hot rolled products - Rolling defects Non-metallic inclusions - Heavy plate defects - Rolling defects

Mill Scale Filtration: Mill scale, often called scale, is basically Iron Oxide and is the flaky surface of hot rolled steel. It is formed on the outer surfaces of plates, sheets or other profiles during the production process, when these are produced by rolling red hot iron or steel billets in rolling mill. More.

While this particular steel plant has huge outdoor scale pits, which pump over 44,000 gallons of scale-saturated wastewater, this specific in-plant scale pit was collecting wastewater with the highest concentration of scale and pumping it to a piping system which delivered it to a flume. "The pumps in this scale pit needed to be able to pump ...

This safety guideline is applicable to High speed Automatic Rolling Mills Dept. of an Integrated Steel Plant. 3. PROCESS Rolling mills consists of different type of Mills based on the desired products namely: A. Long Product Mill a) Light and Medium Merchant Mill/ Bar Mill. b) Wire rod Mill. c) Medium merchant structural mill/ Structural Mill.

Rolling of steel in Hot Strip Mill. satyendra; December 3, 2015; 0 Comments ; AGC, edger, finishing mill, hot strip mill, Laminar cooling, rolling speed, scale breaker, slab. roughing mill, tension,; Rolling of steel in Hot Strip Mill. Hot strip mills in these days are either conventional hot strip mills or strip mills for rolling thin slabs.

Mill scale Wikipedia. Mill scale is formed on the outer surfaces of plates, sheets or profiles when they are being produced by rolling red hot iron or steel billets in rolling mills. Mill scale is bluish-black in color. It is usually less than 0.1 mm (0.0039 in) thick, and initially adheres to the steel surface and protects it from atmospheric ...